Cardboard Laser Cutting: An Easy 5-Step Guide

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Cardboard is a thick paper stock or heavy-duty paper-pulp material typically used for packaging, crafting, and various other applications.

In this guide, we'll delve into cardboard laser cutting, covering all aspects from beginning to end! Additionally, we'll include a case study on laser cutting cardboard mushroom sculpture. Let's embark on this exciting journey together!

cardboard laser cutting guide

Part 1: The Overview of Cardboard Laser Cutting

1.1 What is Cardboard Laser Cutting?

Cardboard laser cutting, also known as laser cutting cardboard, is a refined method for precisely shaping cardboard material into various designs, letters, or shapes. Cutting cardboard with laser, your creative ideas can be transformed into stunning crafts effortlessly.

1.2 How Does Laser Cut Cardboard?

"Can you laser cut cardboard with a laser cutter?" Yes! Laser cutting cardboard involves the use of a high-powered laser beam that is focused onto the cardboard's surface. The intense heat generated by the laser beam causes the cardboard to get cut along the path of the beam, resulting in a clean and precise cut.

Since the laser beam is controlled by computer software, even intricate and complex designs can be cut with high accuracy. Compared to other cardboard cutting methods, this method produces smooth edges, making it perfect for intricate patterns and shapes.

the process of cardboard cutting

1.3 What is Laser Cutting Machine for Cardboard?

To laser cut cardboard, you'll require a laser cutter, which is crucial for streamlining the cutting process and achieving precise results. With various laser cutting machines on the market (like Diode laser cutter, CO2 laser cutter and Fiber laser cutter), many may ask: "Which laser is best for cardboard laser cutting?" or "What machine do I need to cut cardboard?"

Actually, it depends on your engraving needs. For home or small-scale cardboard laser cutting project, diode laser engravers like LP5, LP4 or LP2 are the best choice. Because these cardboard laser cutting machines are easy to use and budget-friendly compared with other cardboard cutting machines.

laser engraving machine

💡 Case Study: Craft a Laser Cut Cardboard Mushroom Sculpture Within 5 Steps

Preparation checklist for laser cutting cardboard mushroom sculpture:

  1. Cutting Material: 1 - 3 mm Cardboard Sheet
  2. Cutting Machine: Diode Laser Cutter
  3. Cutting Design: Designs, letters, shapes, etc.

The process of laser cutting cardboard is straightforward. So, How do you laser cardboard, and How long does it take to cut cardboard? Don't worry, just follow these 5 simple steps to get your laser cut cardboard crafts in a few minutes!

Step 1: Choose Your Material - 1-3 mm Cardboard Sheet

Selecting the right material is crucial for the laser cut cardboard. Different materials require specific laser settings to ensure precise cutting. Besides, please remember that it's important to ensure that the cardboard's material is laser safe to avoid any potential safety hazards.

In this guide, we'll use a case study on laser cutting cardboard mushroom sculpture!

cardboard sheet

Step 2: Choose the Right Laser Cutting Machine for Cardboard Cutting

Here, we recommend LaserPecker 4 (LP4) that excels in cardboard laser cutting projects.

*Aside from the LP4, you can also choose LP5, which comes with a 20W 450nm diode laser and a speed of up to 10,000 mm/s, delivering excellent performance for cardboard cutting.

Step 3: Prepare Your Cutting Design

Use LaserPecker graphic design app/software or third-party graphic design tools like photoshop to create or import the shape or design you want to cut on the cardboard's surface. Consider size, shape, and other details.

laserpecker graphic design app software

*You can also visit LaserPecker CraftZone for inspiration or to purchase laser cut wood files online.

Step 4: Set up the Cardboard Laser Cutting Machine

Firstly, Make sure your cutter is powered on, and then connect your laser cutter to your computer or mobile device using the appropriate interface (Wifi, USB cable, Bluetooth, etc.)

connect your laserpeckerdevices

Secondly, Open the LaserPecker Design Space and load your design. (formats like JPG/PNG/G-Code/SVG etc are all acceptable)

design for laser cutting

Thirdly, place the items in the designated working area, turn on Preview Mode, and make sure the laser is properly focused.

Fourthly, check if your design fits properly on the cardboard surface. If not, adjust its size and position to match the material's dimensions.

laser engraving & cutting preview on target material

Finally, Access the software's laser settings to adjust parameters like power, depth, and resolution according to the cardboard's properties and design intricacy.

To get the best result, the recommended laserpecker 4 material settings for cutting cardboard is 10W 450nm Diode Laser; Resolution: 1k; Power: 60%; Depth: 97%; Pass: 1

To explore other recommended laserpecker engraving and cutting parameters, refer to the settings table that applies to any laserpecker machines, including LP1, LP2, LP3, LP4 and LP5.

material settings for laserpecker machines

Step 5: Start Cutting Your Cardboard With Laser Now

Double-check everything to avoid mistakes. Then, hit the start button and watch the magic happen. The laser brings your design to life. Keep an eye on it, and you're all set!

When operating a laser engraving machine, it's advisable to wear goggles or use a laser protection cover to protect your eyes and body from potential harm, as the blue laser can pose risks.

Additionally, please be mindful that smoke or toxic gases may be emitted during the coaster laser engraving process. Wearing a mask or employing an air purifier is essential for safety.

laser cut cardboard mushroom sculpture

Conclusion

In summary, cardboard laser cutting offers versatility and precision, transforming cardboard into intricate designs and functional products with clean edges and intricate patterns. It opens up endless possibilities for artistic expression, industrial manufacturing and personal projects.


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